MBE 900 Major Repair (CEN03)
This three day course includes classroom lectures and practical hands on exercises for the MBE 900 engine.
Pre-Requisites: The following is a list of the courses and exams that must be completed prior to attending the instructor-led training course.
- MBE 900 Product Intro Fuel
- MBE 900 Product Intro Cooling
- MBE 900 Product Intro Air-Intake
- MBE 900 Product Intro Lube
- MBE Product Intro Tune-Up
- MBE 900 Maintenance
- MBE Electronics
- DDEC Reports
- Basic Diagnostics
**Technicians that have taken the following combinations do not have to take Major Repair V2:
- Pre EGR (8859) + '04 Update (8889)
- '04 Major Repair (8886)

The material that will be covered in this course includes the following:
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- Discuss the oil cooling spray nozzles
- Demonstrate the proper procedures to clean engine components
- Demonstrate how to find engine specifications in the Service Manual
- Demonstrate how to disassemble the piston (rings, bearings rods and pin)
- Demonstrate how to clean piston ring grooves
- Discuss how to measure camshaft and crankshaft journals
- Using the bearing inspection guide, discuss how to determine if a bearing needs replaced
- Demonstrate how to measure the crankshaft bolts
- Demonstrate how to install and torque the crankshaft bolts
- Demonstrate how to measure crankshaft endplay
- Demonstrate how to measure piston ring gap
- Demonstrate how to assemble the pistons
- Demonstrate how to install the pistons
- Demonstrate how to remove and install the front crankshaft oil seal
- Demonstrate how to remove and install the rear crankshaft oil seal
- Demonstrate how to install new o-rings on the unit pumps
- Discuss how to check the cylinder heads for flatness
- Discuss how to check valve stem measurements
- Demonstrate how and when to replace the valve springs and seals
- Identify how to make valve measurements
- Demonstrate how to torque the delivery pipe and thrust nut
- Demonstrate how to assemble the EGR cooler and exhaust manifold
- Demonstrate the tune-up procedure
- Demonstrate the fuel pressure tests
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