Series 60 Major Repair (CES08)
This three day course includes classroom lectures and practical hands on exercises for a DDC Series 60 engine.
Pre-Requisites: The following list are the courses and exams that must be completed prior to attending the Series 60 Major Repair instructor-led training class:
- S60 Product Intro Fuel
- S60 Product Intro Cooling
- S60 Product Intro Air-Intake
- S60 Product Intro Lube
- S60 Product Intro Tune-Up
- S60 Maintenance
- DDEC-IV-V
- DDEC Reports
- Basic Diagnostics
**Technicians that have taken the following combinations do not have to take Major Repair V2
- Pre EGR (1439) + '04 Update (8879)
- Pre EGR (1439) + '02/'04 Update (8863)
- '04 Major Repair (8893)
The following material will be covered in the course:
- Discuss how and when to contact the Customer Support Center
- Demonstarte how to navigate the Power Service Literature
- Discuss the engine model number designation
- Identify the serial number locations
- Identify the fuel system flow
- Identify the cooling system flow
- Identify the oil system flow
- Identify the air intake system flow
- Identify the EGR system flow
- Understand the Jake brake
- Understand the cylinder head, valves, injectors, and rocker assemblies
- Understand the camshaft and camshaft gear
- Understand the geartrain timing and lash variation
- Understand the idler gear
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- Understand the bull gear
- Understand the piston, connecting rod, and connecting rod bearing
- Understand the crankshaft and crankshaft gear
- Understand the main oil seal
- Understand the water pump
- Understand the EGR cooler
- Understand the how to use special tools
- Perform a tune-up
- Perform camshaft end play
- Verify camshaft timing
- Perform block flatness check
- Check liner bore inner dimensions
- Check main journal inner dimensions
- Check crankshaft runout
- Check crankshaft end play
- Check liner protrusion
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