Series 60 Major Repair Sign Up

This three day course includes classroom lectures and practical hands on exercises for a DDC Series 60 engine.

Pre-Requisites:  The following list are the courses and exams that must be completed prior to attending the Series 60 Major Repair instructor-led training class:

• S60 Product Intro Fuel
• S60 Product Intro Cooling
• S60 Product Intro Air-Intake
• S60 Product Intro Lube
• S60 Product Intro Tune-Up
• S60 Maintenance
• DDEC-IV-V
• DDEC Reports
• Basic Diagnostics

**Technicians that have taken the following combinations do not have to take Major Repair V2

• Pre EGR (1439) + '04 Update (8879)
• Pre EGR (1439) + '02/'04 Update (8863)
• '04 Major Repair (8893)
• The following material will be covered in the course:
• Discuss how and when to contact the Customer Support Center
• Demonstarte how to navigate the Power Service Literature
• Discuss the engine model number designation
• Identify the serial number locations
• Identify the fuel system flow
• Identify the cooling system flow
• Identify the oil system flow
• Identify the air intake system flow
• Identify the EGR system flow
• Understand the Jake brake
• Understand the cylinder head, valves, injectors, and rocker assemblies
• Understand the camshaft and camshaft gear
• Understand the geartrain timing and lash variation
• Understand the idler gear

• Understand the bull gear 
• Understand the piston, connecting rod, and connecting rod bearing
• Understand the crankshaft and crankshaft gear
• Understand the main oil seal
• Understand the water pump
• Understand the EGR cooler
• Understand the how to use special tools
• Perform a tune-up
• Perform camshaft end play
• Verify camshaft timing
• Perform block flatness check
• Check liner bore inner dimensions
• Check main journal inner dimensions
• Check crankshaft runout
• Check crankshaft end play
• Check liner protrusion